Process Chart

From Farm to Flavor - Production Journey!

The Journey of Purity
Step By Step Production Process Step By Step Production Process

The mentioned steps are explaining basic dehydration process, To get detailed process flow chart of milling, powder, grinding & frying.

RM Arrival From Farm

Fresh RM comes straight away from Farms

QC Checks Perform
Visual Inspection
TSS Measurement
Foreign Contamination Checking

Washing And Sanitation

Washing of RM through latest ozone cleaning method

QC Check
PPM Check

Slicing And Feeding On Belt

QC Check
Slice thickness checking through Vernier callipe

5 Stage Drying Through Multistage Hot Air Drying

QC Check
Moisture Measurement

Slicing And Feeding On Belt

QC Check
Slice thickness checking through Vernier calliper

Second Stage Hot Drying

QC Check
Moisture Measurement

Dehydrated Onion Slices Are Moved Through Food-Grade Conveyors A Controlled Conditioned Room & Get Cooling In A Cold Dryer.

QC Check
Maintain Temperature & Humidity of environment

Crispy Onion Slices Passes Through Huller Machine. Here Kapcha , Kibbled Are Separated & Further Skins Are Removed Through Efficient Air Aspirator

QC Check
Vegetable impurities ratio checking

Kibbled Sorting Based On High-Definition Image Sensing Technology To Remove Onion Roots & Other Impurities.

QC Check
Foreign matter check

Crispy Onion Slices Passes Through Huller Machine. Here Kapcha , Kibbled Are Separated & Further Skins Are Removed Through Efficient Air Aspirator

QC Check
Vegetable impurities ratio checking

Pass Through High Effective Rare Earth Magnets And Metal Detector To Remove Metallic Impurities.

QC Check
Varification through metal pieces (CCP)

Sorted Onion Kibbled Pass Through Manual Sorting Belt To Remove Remaining Foreign Bodies

QC Check
Check Foreign bodies contamination

Finished Final Product I.E. Dehydrated Onion Kibble Is Packed In Moisture Free Food Grade 2 Layer Polybags Of High Standard Quality QC Check

QC Check
Packing material inspection

The Polybags Are Packed In Paper Bags Or In Corrugated Boxes As Per The Requirement Of Customers

QC Check
Packaging Material inspection, Sealing Check

Finished Final Product I.E. Dehydrated Onion Kibble Is Packed In Moisture Free Food Grade 2 Layer Polybags Of High Standard Quality QC Check

QC Check
Packing material inspection

Food Processing
Food Safety Food Safety

We regularly conduct laboratory testing through NABL-accredited labs for parameters such as : Moisture content , Ash content , Microbiological count (TPC, Yeast & Mold, E. coli) , Residual pesticides (on request)
Adequate offline and online metal detection ensuring the absence of Fe, Non-Fe & SS particles in all the batches before dispatch.
We own Technically Qualified staff in our Quality & Production Department.
For better food safety and quality purpose we have in-house sterilization process as per the requirements.
We pass our products through RGB Color Sorter to remove vegetative impurities like roots, off-color particles, black or burnt particles, and foreign matters like threads, plastic pieces, and small stones.
As per COVID-19 guidelines, sanitation program for all the workers & staff by sanitation tunnel and temperature monitoring using an infrared device.
Continues improvement through in-house & customer’s feedback.
Compliance of all legal requirements.
We pay close attention to the transition from allergens.

From Farm to Flavor - Production Journey!

Process Chart

The Journey of Purity
Step By Step Production Process Step By Step Production Process

RM Arrival From Farm

Washing And Sanitation

Slicing And Feeding On Belt

5 Stage Drying Through Multistage Hot Air Drying

Slicing And Feeding On Belt

Second Stage Hot Drying

Dehydrated Onion Slices Are Moved Through Food-Grade Conveyors A Controlled Conditioned Room & Get Cooling In A Cold Dryer.

Crispy Onion Slices Passes Through Huller Machine. Here Kapcha , Kibbled Are Separated & Further Skins Are Removed Through Efficient Air Aspirator

Kibbled Sorting Based On High-Definition Image Sensing Technology To Remove Onion Roots & Other Impurities.

Crispy Onion Slices Passes Through Huller Machine. Here Kapcha , Kibbled Are Separated & Further Skins Are Removed Through Efficient Air Aspirator

Pass Through High Effective Rare Earth Magnets And Metal Detector To Remove Metallic Impurities.

Sorted Onion Kibbled Pass Through Manual Sorting Belt To Remove Remaining Foreign Bodies

Finished Final Product I.E. Dehydrated Onion Kibble Is Packed In Moisture Free Food Grade 2 Layer Polybags Of High Standard Quality QC Check

The Polybags Are Packed In Paper Bags Or In Corrugated Boxes As Per The Requirement Of Customers

Finished Final Product I.E. Dehydrated Onion Kibble Is Packed In Moisture Free Food Grade 2 Layer Polybags Of High Standard Quality QC Check

Food Processing
Food Safety Food Safety

Get In Touch

Quick Links

From Farm to Flavor - Production Journey!

Process Chart

The Journey of Purity Step By Step Production Process Step By Step Production Process

RM Arrival From Farm

Washing And Sanitation

Slicing And Feeding On Belt

5 Stage Drying Through Multistage Hot Air Drying

Slicing And Feeding On Belt

Second Stage Hot Drying

Dehydrated Onion Slices Are Moved Through Food-Grade Conveyors A Controlled Conditioned Room & Get Cooling In A Cold Dryer.

Crispy Onion Slices Passes Through Huller Machine. Here Kapcha , Kibbled Are Separated & Further Skins Are Removed Through Efficient Air Aspirator

Kibbled Sorting Based On High-Definition Image Sensing Technology To Remove Onion Roots & Other Impurities.

Crispy Onion Slices Passes Through Huller Machine. Here Kapcha , Kibbled Are Separated & Further Skins Are Removed Through Efficient Air Aspirator

Pass Through High Effective Rare Earth Magnets And Metal Detector To Remove Metallic Impurities.

Sorted Onion Kibbled Pass Through Manual Sorting Belt To Remove Remaining Foreign Bodies

Finished Final Product I.E. Dehydrated Onion Kibble Is Packed In Moisture Free Food Grade 2 Layer Polybags Of High Standard Quality QC Check

The Polybags Are Packed In Paper Bags Or In Corrugated Boxes As Per The Requirement Of Customers

Finished Final Product I.E. Dehydrated Onion Kibble Is Packed In Moisture Free Food Grade 2 Layer Polybags Of High Standard Quality QC Check

Food Processing Food Safety Food Safety

Get In Touch

Quick Links

The Journey of Purity
Step By Step Production Process Step By Step Production Process

Food Processing
Food Safety Food Safety